Facility opening celebrated with a ribbon cutting ceremony and will serve as the new operational base for Astronics CSC

Waukegan, IL | July 19, 2019–Astronics Corporation (Nasdaq: ATRO), a leading provider of advanced technologies for global aerospace, defense, and other mission critical industries, announced today that its wholly owned subsidiary, Astronics Connectivity Systems and Certifications (CSC), has moved its operations to a new office and manufacturing facility in Waukegan, Illinois.

The new facility enables the expansion of manufacturing capacity and certification services. The facility officially opened on July 18, 2019 with a ribbon cutting ceremony attended by Astronics senior executives along with representatives from the City of Waukegan.

“We are very excited to move into this beautiful new space. The combination of office space and manufacturing capability will help us meet increasing demand now and in the future,” said Michael Kuehn, President of Astronics CSC. “Astronics CSC now has the ability to develop, produce and certify products all within one location, which enables a faster, more efficient production process to satisfy customer product needs. We were also honored to have Sam Cunningham, the mayor of the City of Waukegan, join us to cut the ribbon during our ceremony, officially opening this wonderful facility.”

Waukegan is located approximately 20 miles north of Astronics CSC’s Lake Zurich Design Center. Both locations are linked by close proximity to I-94, a major interstate highway.

Key features of the newly leased facility include:

  • 123,000 square feet for factory production
    • 4,400 square foot FAA-approved repair station, where products can be repaired without need for third-party recertification
    • 11,200 square feet of warehouse storage
  • 44,000 square feet for office, divided between two stories for research and development, engineering, product support and administration

Astronics CSC serves as the global market leader for inflight entertainment and connectivity (IFEC) solutions for aircraft, specializing in connectivity hardware, integration engineering, and certification services. Together with other Astronics subsidiaries, Astronics CSC offers the most complete set of IFEC hardware solutions available from a single vendor.

Milestone affirms Astronics’ position as the leading provider of wireless access points for commercial aircraft

East Aurora, NY | September 24, 2018–Astronics Corporation (Nasdaq: ATRO), a leading provider of advanced technologies for the global aerospace, defense, and semiconductor industries, announced today that its wholly owned subsidiary Astronics Connectivity Systems and Certification (CSC) has shipped more than 10,000 cabin wireless access points (CWAPs) to enable inflight connectivity systems on aircraft. With this milestone, Astronics’ CWAPs serve as the most broadly accepted 802.11ac CWAPs in the market today.

“We started this product line in 2015 under the former company name of Telefonix, and in just 3 years have become the world leader in enabling entire fleets of aircraft to provide fast, reliable inflight connectivity access for improved passenger experiences,” said Michael Kuehn, President of Astronics CSC. “We work with the major inflight entertainment providers, and by listening closely, we’ve been able to deliver streamlined, high-performance CWAPs with the features they need to augment today’s advanced IFE systems.”

About the CabinACe-2 Cabin Wireless Access Point

Part of the Summit Line of inflight entertainment hardware systems from Astronics CSC, the CabinACe-2 is the most recent version of its CWAP with a design that leverages the market leading access point from Aruba Networks, Inc. The CabinACe-2 is currently in production and has undergone extensive testing in compliance with Boeing Line Fit (BLF), Airbus Interior Services (AIS), as well as DO-160G retrofit testing. Extremely efficient in design and easy to install, features include:

  • Linefit offerable for Boeing and Airbus aircraft
  • Aruba/HPE Wave 2 Support, providing enterprise class security and control features
  • Exclusive worldwide radio support firmware, enabling the regulatory domains to be changed dynamically based on geo/location data
  • 200,000+ hour MTBF
  • DO-160G certified with Astronics-provided Parts Manufacturing Approval (PMA) through its own FAA/EASA STCs
  • FCC, ISED, CE and Chinese MIIT regulatory approval.

Astronics CSC provides current system configuration testing and creates performance enhancements in its Wi-Fi System Integrations Lab. Customers can purchase the CabinACe-2 as a standalone component or as part of a complete Summit Line of inflight connectivity hardware from Astronics.

Astronics CSC serves as the experienced, global market leader for in-flight entertainment and connectivity (IFEC) solutions for aircraft. The Company specializes in connectivity hardware, integration engineering, and certification services. Together with other Astronics subsidiaries, Astronics CSC offers the most complete set of IFEC hardware solutions available from a single vendor.

Yes, we have probably mentioned the above sentiment a few times too many in the past, but it is becoming truer each day more technologies and channels are developed each year. Rewind to an article in AVIONICS magazine a couple year back when they noted: “Airlines and other users also want access to sub channels like mobile/cellular (GSM, GPRS, UMTS) networks, Wi-Fi, Wi-MAX and non-satcom broadband as a way to avoid UHF communications expense, particularly for ground operations. Such solutions, however, will require the integration of the aircraft with an airline’s IT network.” This observation is spot-on and this Hot Topic deals with the message in their second sentence. Bandwidth to and from the aircraft has historically been pricey, but it looks like a low cost, ground connectivity solution is now becoming a reality. And it has the potential to exist far cheaper than an airborne solution, while possibly driving the on-ground cost competition in the same direction. The solution is called GateSync, the result of a venture proffered by Thales, Proximetry, and CSC, and has been quietly tested in Europe and San Diego CA. Running on Wi-MAX, Wi-FI, and 3G, the airport wireless network basically talks to aircraft when the squat switch is activated. This might be a good time to mention that the system’s ground network infrastructure does not have to be in the airport on the airport property because of the longer range characteristics of Wi-MAX (see below).

A few years back when we interviewed Proximetry in the WAEA Thales booth, we got their pitch on their wireless connectivity and a slick antenna that easily fit in a window on each side of an airplane. We pegged them as RF types. That was not totally incorrect, however, but it is the Proximetry software that is the key to the kingdom here. If you check their website, note that the focus in on wireless network recourses that use “intelligent provisioning that aligns network resource priorities to users and devices, dynamic bandwidth allocation that assures services meet user expectations, and predictive routing and resource configuration that maximizes throughput.” In other words, it’s the network knowledge that’s key here. In an interview with CSC AirSync, Managing Director, Sergio von Borries, he told IFExpress: “We will be offering a wireless connectivity service that will challenge all forms of on-ground, digital communication to and from the on-ground aircraft. CSC will be handling the connectivity service and ground network infrastructure, while Thales has the ETWLU and antennae (airplane) hardware side, all of which are bridged by Proximetry software that resides on both ends of the link.”

The accompanying graphic pictorially sets the stage for almost any and every airline application. Aside from the hub-and -spoke analogy, the airline or third party supplier (think content) has the ability to deliver and monitor data to and from aircraft via a Network Operations Center virtual console on or remotely from the airport. Data users have access via the airline’s networks or via CSC’s global private network. There is even an interesting case (controlled by the network and Proximetry software) that uses another airline aircraft to “talk” plane to plane, in a ground situation where the airport network service does not exist. In all this, think “content’ because it is one of the biggest, if not the biggest, driver for implementation. No doubt, if you build a ground pipe, the applications, airline, aircraft, and passenger will come. Since the viability of an off-airport installation is real, there are some genuine cost and process efficiency gains for the airline, not to mention we are talking about servers, routers and multi-mode wireless hardware, all of which is industry standard and is COTS – as are Internet connections.

We queried Mr. von Borris about two additional subjects, standards and costs and he told IFExpress:

Standards: “My point is that we have worked VERY HARD to ensure that GateSync is all about industry standards – especially wireless networks and carrier standards. Gatelink is a specific solution and implementation (mainly using WiFi) and it has proven not to be scalable in terms of number of concurrent airplanes served, bandwidth and link integrity/reliability. These are indeed issues we believe we have bridged by having the domain expertise and intrinsic knowledge of these standards.”

Costs: ” As for service and implementation costs, the point is that pricing based on costs is exactly how current wireless solutions have not been able to close their business case and scale. Our approach is integrated across multiple OPTIMIZED wireless modes, and it is the only wireless offering that brings Quality of Service and Service Level Guarantees that help close the business case.”

There are still a lot of questions to be answered like aircraft hardware and service costs, scalability, and so on. We would have liked to see a price-per-bit analysis but there is jut no way to nail this number down without being able to analyze how each airline uses and costs the existing “tennis shoe” networks, value of total data (now and later), other processes and applications benefitting, not to mention a valuation of new passenger, maintenance and flight operations related services. Watch this one, Thales CSC, and Proximetry have a real winner here and this looks to be the right team at the right time. We think they need to get a bit tighter with the buy-in of other infrastructure players and this dog will hunt!

Wi-Max: Wi-MAX is an IP based, wireless broadband access technology that provides performance similar to 802.11/Wi-Fi networks with the coverage and service quality of cellular networks. The Wi-MAX acronym means “Worldwide Interoperability for Microwave Access (Wi-MAX) and provides broadband access from 3 to 10 miles for mobile platforms.

For more info here is the Gatesync Brochure.